Random thoughts on various types of guns and shooting, primarily handguns, usually outdoors, in all kinds of weather. "Neither snow nor rain nor heat nor gloom of night stays this shooter from the swift delivery of his pointed rounds (and wadcutters, too)." Other non-gun stuff will be added on occasion, when it suits my fancy.
Importance of ammunition inspection before use
So, how closely do you examine your factory ammo before use? A thorough visual check, a brief look, or maybe just a quick glance to get it oriented correctly before you slap it into the magazine/cylinder/chamber? Well, maybe the pictures and captions below will encourage you to look a little closer when you pop open that next box of ammo. Remember, your firearm is just a launcher; the bullet does all the real work (but only if it gets out of the casing and weapon, and manages to find its way to the target).
First, a couple of 9mms. The one on the right has a normal case/rim. The one on the left has an uncompleted or incorrectly formed case and rim. Not only is there no extractor groove at all, the case rim is thicker and larger in diameter than normal. This round was loaded into a Glock 19 magazine and the shooter attempted to fire it. It was jammed into the slide's breechface cutout so tightly that the slide had to be "persuaded" to open with light tapping:

Another case problem, but with a twist: the center .357SIG round has a casing that is longer than normal, and the bullet is seated deeper than normal. This combination could cause drastically elevated pressures (photo from an old "bad ammo" thread here on GT; photographer unknown):

Here are two rounds of military ammo that were discovered during range training. On the left, a .38 Special PGU ball round; on the right, a 5.56mm M193 ball round. Both had primers seated sideways during the manufacturing process, but the primers somehow survived being squashed into the primer pocket without detonating. When these rounds were loading into the weapons and struck by the firing pins, the primers went off, sending flame and smoke out of the SIDE of the weapons. No primer flame ever reached the powder, so the cartridges never launched their bullets:

And for the .22 rimfire fans, a lead round nose .22LR round that is so mangled, I can't believe it made it through the QC and packaging departments (once again, photo was found online, photographer unknown):

Got any similar photos of defective ammo? Post them, or a link to them, below. If you have a story or any info to go with them, make sure you post that, too!
First, a couple of 9mms. The one on the right has a normal case/rim. The one on the left has an uncompleted or incorrectly formed case and rim. Not only is there no extractor groove at all, the case rim is thicker and larger in diameter than normal. This round was loaded into a Glock 19 magazine and the shooter attempted to fire it. It was jammed into the slide's breechface cutout so tightly that the slide had to be "persuaded" to open with light tapping:

Another case problem, but with a twist: the center .357SIG round has a casing that is longer than normal, and the bullet is seated deeper than normal. This combination could cause drastically elevated pressures (photo from an old "bad ammo" thread here on GT; photographer unknown):

Here are two rounds of military ammo that were discovered during range training. On the left, a .38 Special PGU ball round; on the right, a 5.56mm M193 ball round. Both had primers seated sideways during the manufacturing process, but the primers somehow survived being squashed into the primer pocket without detonating. When these rounds were loading into the weapons and struck by the firing pins, the primers went off, sending flame and smoke out of the SIDE of the weapons. No primer flame ever reached the powder, so the cartridges never launched their bullets:

And for the .22 rimfire fans, a lead round nose .22LR round that is so mangled, I can't believe it made it through the QC and packaging departments (once again, photo was found online, photographer unknown):

Got any similar photos of defective ammo? Post them, or a link to them, below. If you have a story or any info to go with them, make sure you post that, too!
Total Comments 6
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Good info. I had a bullet that was seated deeper than normal. Lucky I was practicing clearing malfunctions and not actually shooting. This happened when I was at Front Sight. The ammo was WWB 165 gr that I bought at Walmart. I should have inspected the rounds when I bought them instead of trying to do it while during training
One question, I recently purchased .22 LR rounds and noticed that the bullet is a little loose (you can actually twist it a little). Is that normal? |
Posted 04-10-2008 at 00:26 by crazypilot
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Yes, it's pretty common. It's also one of the reasons that many folks do not recommend the .22 rimfire cartridge for self-defense use; water or oil can seep in around that loose bullet/case juncture and cause misfires. Annoying on the range, but much more serious in a defensive scenario.
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Posted 04-10-2008 at 02:03 by DJ Niner
Updated 04-11-2008 at 02:27 by DJ Niner |
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I couldn't agree more about the importance of inspecting your ammo before shooting, and always do so.
One day while shooting my 9x18 Makarov with some Russian LVE ammo I found a round of factory ammo that even the most intensive inspection would have found nothing wrong until attempting to shoot it. Im working my way through a box of 50 and when pulling the trigger on one round there is a pop that does not sound right and a weird puff of smoke. I stop, drop the magazine and keep it pointed downrange for a minute. I then clear the chamber to find the round unfired but the primer missing. On closer inspection I see the attempt to puncture the flashhole between primer pocket and the case had not made a hole at all, allowing no spark in to set off the round. Here are a couple pictures of it. ![]() ![]() |
Posted 04-18-2008 at 04:54 by B.Mauser
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Yes, there are some things you cannot catch in advance, but many common defects are easily seen if folks just look for them.
I witnessed a problem similar to the one you described while on a military training range. The caliber was 5.56mm, and the weapon was the M16A1 rifle: ![]() A good reason to practice your immediate-action drills, no matter HOW reliable your weapon is! |
Posted 04-19-2008 at 01:11 by DJ Niner
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thanks for the wake up - the pictures really helped
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Posted 04-27-2008 at 11:41 by Assault Manager
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Wow! Those are definately some QC issues. I'll began looking closer from now on. Thanks
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Posted 01-16-2009 at 21:14 by 2kflhr
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Recent Blog Entries by DJ Niner
- Ricochet hazards (05-28-2008)
- Importance of ammunition inspection before use (04-05-2008)
- Cracked forcing cone photos, for those who have never seen one... (03-19-2008)
- Skygazing, with a high-tech twist (03-02-2008)
- .22 rimfire revolver speedloaders (02-23-2008)





